2003-2005 BMW 6 Series (E63) 645Ci (333 Hp)

The BMW 6 Series (E63) 645Ci, produced from 2003 to 2005, represented BMW’s return to the large, luxury coupe market after a significant hiatus. Positioned as a premium offering within the E63 generation, the 645Ci aimed to blend grand touring comfort with engaging performance. It served as the initial engine offering for the E63 platform, preceding the more powerful 650i and offering a distinct character compared to the later models. The E63 645Ci was primarily marketed towards buyers seeking a sophisticated, driver-focused coupe with a balance of power and refinement, largely targeting the North American and European markets.

Technical Specifications

Brand BMW
Model 6 Series
Generation 6 Series (E63)
Type (Engine) 645Ci (333 Hp)
Start of production 2003
End of production 2005
Powertrain Architecture Internal Combustion engine
Body type Coupe
Seats 4
Doors 2
Fuel consumption (economy) – urban 17.2 l/100 km (13.7 US mpg, 16.4 UK mpg, 5.8 km/l)
Fuel consumption (economy) – extra urban 8.6 l/100 km (27.4 US mpg, 32.8 UK mpg, 11.6 km/l)
Fuel consumption (economy) – combined 11.7 l/100 km (20.1 US mpg, 24.1 UK mpg, 8.5 km/l)
CO2 emissions 283 g/km
Fuel Type Petrol (Gasoline)
Acceleration 0 – 100 km/h 5.6 sec
Acceleration 0 – 62 mph 5.6 sec
Acceleration 0 – 60 mph 5.3 sec
Maximum speed 250 km/h (155.34 mph)
Emission standard Euro 4
Weight-to-power ratio 5.1 kg/Hp, 197 Hp/tonne
Weight-to-torque ratio 3.8 kg/Nm, 266.3 Nm/tonne
Power 333 Hp @ 6100 rpm
Power per litre 75.7 Hp/l
Torque 450 Nm @ 3600 rpm (331.9 lb.-ft. @ 3600 rpm)
Engine layout Front, Longitudinal
Engine Model/Code N63B44
Engine displacement 4398 cm3 (268.38 cu. in.)
Number of cylinders 8
Engine configuration V-engine
Cylinder Bore 92 mm (3.62 in.)
Piston Stroke 82.7 mm (3.26 in.)
Compression ratio 10:1
Number of valves per cylinder 4
Fuel injection system Multi-port manifold injection
Engine aspiration Naturally aspirated engine
Valvetrain DOHC
Engine oil capacity 8 l (8.45 US qt | 7.04 UK qt)
Coolant 13.8 l (14.58 US qt | 12.14 UK qt)
Kerb Weight 1690 kg (3725.81 lbs.)
Max. weight 2065 kg (4552.55 lbs.)
Max load 375 kg (826.73 lbs.)
Trunk (boot) space – minimum 450 l (15.89 cu. ft.)
Fuel tank capacity 70 l (18.49 US gal | 15.4 UK gal)
Length 4820 mm (189.76 in.)
Width 1855 mm (73.03 in.)
Height 1373 mm (54.06 in.)
Wheelbase 2780 mm (109.45 in.)
Front track 1558 mm (61.34 in.)
Rear (Back) track 1592 mm (62.68 in.)
Drag coefficient (Cd) 0.29
Minimum turning circle 11.4 m (37.4 ft.)
Drivetrain Architecture Rear wheel drive
Drive wheel Rear wheel drive
Number of gears 6
Type of gearbox Manual transmission
Front suspension Coil spring
Rear suspension Coil spring
Front brakes Disc
Rear brakes Disc
Assisting systems ABS (Anti-lock braking system)
Steering type Steering rack and pinion
Power steering Hydraulic Steering
Tires size 245/45 R18
Wheel rims size 8J x 18

Powertrain & Engine Architecture

The heart of the 645Ci is the N63B44 4.4-liter V8 engine. This engine marked a significant departure for BMW, being their first foray into direct injection for a production V8. The N63 featured a 90-degree V-angle, aluminum alloy block and cylinder heads, and double-VANOS (variable valve timing) on both intake and exhaust camshafts. The direct injection system, operating at pressures up to 120 bar, allowed for precise fuel delivery and improved combustion efficiency. The engine produced 333 horsepower at 6100 rpm and 332 lb-ft of torque at 3600 rpm. The 645Ci was initially offered with a six-speed manual transmission, but a six-speed automatic transmission (specifically the ZF 6HP26) was also available and quite popular, offering smooth shifts and adaptive shift programs. The automatic transmission was designed to learn the driver’s style and adjust shift points accordingly.

Driving Characteristics

The 645Ci, even with the automatic transmission, provided a refined yet engaging driving experience. While not as overtly sporty as some of its rivals, the V8 delivered strong, linear power throughout the rev range. The automatic transmission, while smooth, could feel slightly less responsive than the manual, particularly during quick downshifts. The gear ratios were tuned for a balance of acceleration and fuel economy, with a relatively tall final drive. Compared to the later 650i, the 645Ci felt lighter and more nimble, offering a more connected feel to the driver. The suspension, tuned for grand touring, provided a comfortable ride without sacrificing too much handling precision.

Equipment & Trim Levels

The 645Ci came standard with a generous array of features, including leather upholstery, power-adjustable seats with memory function, automatic climate control, a premium sound system, and xenon headlights. Optional extras included a sport package (adding sport seats, sport suspension, and unique exterior trim), a navigation system, active steering, and various interior trim options. Interior upholstery choices typically included a range of leather colors and wood or aluminum trim accents. The dashboard layout was driver-focused, with a clear and intuitive arrangement of controls.

Chassis & Braking

The E63 645Ci utilized a MacPherson strut front suspension and a multi-link rear suspension. The suspension geometry was optimized for both comfort and handling. Brakes consisted of ventilated disc brakes on all four wheels, with ABS (Anti-lock Braking System) and Dynamic Stability Control (DSC) as standard features. The DSC system helped to maintain stability during cornering and emergency maneuvers. The steering was a rack-and-pinion system with hydraulic power assistance, providing precise and responsive steering feel.

Market Reception & Comparison

The 645Ci was generally well-received by automotive critics, who praised its elegant styling, luxurious interior, and strong V8 engine. However, some critics noted the car’s relatively high price and complex electronic systems. Compared to the later 650i, the 645Ci offered a more affordable entry point into the 6 Series range. The 645Ci’s fuel economy, while respectable for a V8-powered coupe, was not its strongest suit, averaging around 20 mpg in combined driving. Reliability was generally good, although some owners reported issues with the electronic systems and cooling system components.

Legacy

The E63 645Ci represents a significant chapter in BMW’s history, marking the return of the 6 Series and showcasing the company’s engineering prowess. The N63 V8 engine, despite some early teething issues, proved to be a durable and capable powerplant. Today, the E63 645Ci is a sought-after classic, appealing to enthusiasts who appreciate its blend of luxury, performance, and timeless design. Well-maintained examples command respectable prices in the used car market, and the car remains a rewarding driving experience for those seeking a sophisticated grand tourer. The direct injection technology pioneered in the N63 engine would become a cornerstone of BMW’s future engine development.

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