2003-2004 Opel Astra G Classic (facelift ) 1.7 CDTI (80 Hp)

Technical Specifications

Brand Opel
Model Astra
Generation Astra G Classic (facelift 2002)
Type (Engine) 1.7 CDTI (80 Hp)
Start of production February, 2003
End of production February, 2004
Powertrain Architecture Internal Combustion engine
Body type Sedan
Seats 5
Doors 4
Fuel consumption (urban) 6 l/100 km (39.2 US mpg, 47.1 UK mpg, 16.7 km/l)
Fuel consumption (extra urban) 3.8 l/100 km (61.9 US mpg, 74.3 UK mpg, 26.3 km/l)
Fuel consumption (combined) 4.6 l/100 km (51.1 US mpg, 61.4 UK mpg, 21.7 km/l)
CO2 emissions 122 g/km
Fuel Type Diesel
Acceleration 0 – 100 km/h 14 sec
Acceleration 0 – 62 mph 14 sec
Acceleration 0 – 60 mph 13.3 sec
Maximum speed 173 km/h (107.5 mph)
Weight-to-power ratio 15.1 kg/Hp, 66.4 Hp/tonne
Weight-to-torque ratio 7.1 kg/Nm, 141.1 Nm/tonne
Power 80 Hp @ 4400 rpm
Power per litre 47.4 Hp/l
Torque 170 Nm @ 1800 rpm (125.39 lb.-ft. @ 1800 rpm)
Engine layout Front, Transverse
Engine Model/Code Z17DTL
Engine displacement 1686 cm3 (102.89 cu. in.)
Number of cylinders 4
Engine configuration Inline
Cylinder Bore 79 mm (3.11 in.)
Piston Stroke 86 mm (3.39 in.)
Compression ratio 18.4:1
Number of valves per cylinder 4
Fuel injection system Diesel Commonrail
Engine aspiration Turbocharger, Intercooler
Valvetrain DOHC
Engine oil capacity 4.5 l (4.76 US qt | 3.96 UK qt)
Coolant 7.1 l (7.5 US qt | 6.25 UK qt)
Kerb Weight 1205 kg (2656.57 lbs.)
Max. weight 1725 kg (3802.97 lbs.)
Max load 520 kg (1146.4 lbs.)
Trunk (boot) space – minimum 460 l (16.24 cu. ft.)
Fuel tank capacity 52 l (13.74 US gal | 11.44 UK gal)
Length 4252 mm (167.4 in.)
Width 1709 mm (67.28 in.)
Width including mirrors 1967 mm (77.44 in.)
Height 1425 mm (56.1 in.)
Wheelbase 2606 mm (102.6 in.)
Front track 1484 mm (58.43 in.)
Rear (Back) track 1460 mm (57.48 in.)
Front overhang 791 mm (31.14 in.)
Rear overhang 855 mm (33.66 in.)
Ride height (ground clearance) 130 mm (5.12 in.)
Drag coefficient (Cd) 0.29
Minimum turning circle 11 m (36.09 ft.)
Drivetrain Architecture ICE, Front wheel drive
Drive wheel Front wheel drive
Number of gears 5
Gearbox type Manual transmission
Front suspension Spring Strut
Rear suspension Wishbone
Front brakes Ventilated discs
Rear brakes Drum
Assisting systems ABS (Anti-lock braking system)
Steering type Steering rack and pinion
Power steering Hydraulic Steering
Tires size 195/60 R15
Wheel rims size 15

The Opel Astra G Classic 1.7 CDTI, a facelifted version introduced in February 2003 and remaining in production until February 2004, represented a key offering in the European compact car segment. Positioned as an entry-level diesel variant within the broader Astra G Classic range, it aimed to deliver fuel efficiency and affordability to a wide range of customers. This model built upon the success of the original Astra G series, benefiting from the 2002 refresh which included subtle styling changes and minor mechanical improvements to the well-regarded A3 platform. The Astra G Classic was primarily marketed in Europe, where diesel engines enjoyed significant popularity, providing a practical and economical transportation solution.

Powertrain & Engine Architecture

The Astra G Classic 1.7 CDTI’s engine was the Z17DTL, a 1.7-liter inline four-cylinder diesel. This engine was part of Opel/Vauxhall’s family of common-rail direct injection diesels. The Z17DTL featured a turbocharger with an intercooler, resulting in an output of 80 horsepower at 4400 rpm and 170 Nm (125 lb-ft) of torque at a low 1800 rpm. The Bosch-supplied common-rail diesel injection system enabled precise fuel delivery, contributing to improved fuel economy and reduced emissions. The engine utilized a double overhead camshaft (DOHC) valvetrain with four valves per cylinder, optimizing gas flow for enhanced performance. The engine was mounted transversely in the front of the vehicle, powering the front wheels. A five-speed manual transmission was standard, chosen for its cost-effectiveness and simplicity. While an automatic transmission was available on other Astra G Classic models, it wasn’t offered with the 1.7 CDTI engine.

Driving Characteristics

The combination of the 1.7 CDTI engine and the five-speed manual transmission provided adequate, though not particularly exciting, performance. Acceleration from 0 to 100 km/h (0-62 mph) took approximately 14 seconds, with a top speed of around 173 km/h (107.5 mph). The engine’s strength was its low-end torque, making it suitable for everyday driving and overtaking. However, it lacked the responsiveness of the larger 2.0-liter petrol or diesel engines. The gear ratios were optimized for fuel efficiency rather than outright speed. Compared to the petrol engines, the 1.7 CDTI offered significantly better fuel economy, but at the cost of quicker acceleration. The manual transmission provided good driver control, although the shift quality was considered average.

Equipment & Trim Levels

The Astra G Classic 1.7 CDTI was typically offered in a relatively basic trim level, prioritizing essential features at an affordable price. Standard equipment generally included power steering, central locking, electric front windows, and an adjustable steering column. Safety features included ABS (Anti-lock Braking System) and driver and passenger airbags. Interior upholstery was typically cloth, and the dashboard featured a functional, if somewhat dated, design. Optional extras included air conditioning, alloy wheels, and a radio/CD player. This trim level was positioned as the entry point into the Astra G Classic diesel range, appealing to buyers on a budget.

Chassis & Braking

The Astra G Classic featured a MacPherson strut front suspension and a semi-independent torsion beam rear suspension. This setup offered a reasonable compromise between ride comfort and handling. The front brakes were ventilated discs, providing good stopping power, while the rear brakes were drums, a cost-saving measure common in this vehicle class. The steering was a hydraulic power-assisted rack and pinion system, providing adequate feedback and ease of use. The chassis was designed to handle the weight of the diesel engine and provide stable handling characteristics. Stabilizer bars were fitted to both the front and rear axles to minimize body roll during cornering.

Market Reception & Comparison

The Opel Astra G Classic 1.7 CDTI was generally well-received as an economical and practical compact car. Critics praised its fuel efficiency and low running costs, but noted its performance limitations compared to higher-output variants. Compared to the 1.4-liter petrol engine, the 1.7 CDTI offered significantly more torque and better fuel economy, making it a more suitable choice for drivers who frequently traveled long distances or carried heavier loads. However, the petrol engine was typically less expensive to purchase. The 2.0-liter diesel offered more power and refinement, but came at a higher price. The Astra G Classic 1.7 CDTI competed with other popular compact cars in Europe, such as the Volkswagen Golf, Ford Focus, and Peugeot 307.

Legacy

The Z17DTL engine proved to be a relatively reliable unit, although, like all diesel engines, it was susceptible to issues related to the fuel injection system and turbocharger. With regular maintenance, these engines could achieve high mileage. Today, the Astra G Classic 1.7 CDTI is a relatively affordable used car, appealing to buyers seeking a practical and economical mode of transportation. While it may not offer the performance or refinement of more modern vehicles, it remains a capable and reliable option for those seeking a budget-friendly compact car. Parts availability is generally good, and the simple mechanical design makes it relatively easy to maintain and repair.

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