2004-2006 Opel Astra H 1.9 CDTI (120 Hp)

The Opel Astra H 1.9 CDTI, producing 120 horsepower, was a significant variant within the Astra H range (2004-2009), representing a popular choice for European drivers seeking a balance between fuel efficiency and respectable performance. Introduced as part of the H generation, which benefited from a redesigned chassis and interior compared to its predecessor, the 1.9 CDTI aimed to provide a more refined and economical driving experience. This model occupied a mid-range position in the Astra H lineup, slotting between the lower-powered petrol engines and the more potent, higher-specification diesel options.

Technical Specifications

Brand Opel
Model Astra
Generation Astra H
Type (Engine) 1.9 CDTI (120 Hp)
Start of production 2004
End of production 2006
Powertrain Architecture Internal Combustion engine
Body type Hatchback
Seats 5
Doors 5
Fuel consumption (urban) 7.4 l/100 km (31.8 US mpg)
Fuel consumption (extra urban) 4.9 l/100 km (48 US mpg)
Fuel consumption (combined) 5.8 l/100 km (40.6 US mpg)
Fuel Type Diesel
Acceleration 0 – 100 km/h 10.5 sec
Acceleration 0 – 62 mph 10.5 sec
Acceleration 0 – 60 mph 10 sec
Maximum speed 191 km/h (118.68 mph)
Weight-to-power ratio 11.6 kg/Hp
Weight-to-torque ratio 5 kg/Nm
Power 120 Hp @ 3250 rpm
Torque 280 Nm @ 1750 rpm (206.52 lb.-ft. @ 1750 rpm)
Engine layout Front, Transverse
Engine Model/Code Z19DT
Engine displacement 1910 cm3 (116.56 cu. in.)
Number of cylinders 4
Engine configuration Inline
Cylinder Bore 82 mm (3.23 in.)
Piston Stroke 90.4 mm (3.56 in.)
Compression ratio 17.5:1
Number of valves per cylinder 2
Fuel injection system Diesel Commonrail
Engine aspiration Turbocharger, Intercooler
Valvetrain DOHC
Engine oil capacity 4.3 l (4.54 US qt | 3.78 UK qt)
Coolant capacity 7 l (7.4 US qt | 6.16 UK qt)
Kerb Weight 1393 kg (3071.04 lbs.)
Max. weight 1885 kg (4155.71 lbs.)
Max load 492 kg (1084.67 lbs.)
Trunk (boot) space – minimum 380 l (13.42 cu. ft.)
Trunk (boot) space – maximum 1330 l (46.97 cu. ft.)
Fuel tank capacity 52 l (13.74 US gal | 11.44 UK gal)
Length 4249 mm (167.28 in.)
Width 1753 mm (69.02 in.)
Width including mirrors 2033 mm (80.04 in.)
Height 1467 mm (57.76 in.)
Wheelbase 2614 mm (102.91 in.)
Front track 1488 mm (58.58 in.)
Rear track 1488 mm (58.58 in.)
Front overhang 871 mm (34.29 in.)
Rear overhang 764 mm (30.08 in.)
Ride height (ground clearance) 160 mm (6.3 in.)
Drag coefficient (Cd) 0.32
Drivetrain Architecture Front wheel drive
Number of gears 6
Gearbox type Manual transmission
Front suspension Spring Strut
Rear suspension Spring Strut
Front brakes Ventilated discs
Rear brakes Disc
Assisting systems ABS (Anti-lock braking system)
Steering type Steering rack and pinion
Tires size 205/55 R16
Wheel rims size 6.5J x 16

INTRODUCTION

The Opel Astra H 1.9 CDTI (120 hp) was produced from 2004 through 2006 and represented a key offering in the Astra H range, built on the GM Delta platform (also known as the 1HX0). This generation Astra aimed to improve upon the previous model in terms of refinement, safety, and overall driving experience. The 1.9 CDTI engine was a popular choice in Europe, offering a compelling blend of fuel economy and torque, making it suitable for both urban commuting and longer highway journeys. The 120 hp variant was positioned as a practical and economical option, appealing to buyers who prioritized running costs over outright performance.

Powertrain & Engine Architecture

The heart of this Astra variant is the Z19DT, a 1.9-liter inline-four cylinder diesel engine. This engine utilizes a common rail direct injection system, delivering fuel directly into the combustion chamber at extremely high pressure. This technology, coupled with a turbocharger and intercooler, allows for efficient combustion and increased power output. The engine features a double overhead camshaft (DOHC) valvetrain, operating two valves per cylinder. The 1.9 CDTI engine benefits from a relatively robust design, known for its durability. The 120 hp version was typically paired with a six-speed manual transmission, although an automatic transmission option was also available, albeit less common. The automatic transmission was a traditional torque converter type, offering smooth shifts but at the expense of some fuel efficiency compared to the manual.

Driving Characteristics

The 1.9 CDTI 120 hp Astra H offered a comfortable and composed driving experience. While not particularly sporty, the engine provided ample torque from low engine speeds, making it easy to navigate city traffic and execute overtaking maneuvers. The six-speed manual transmission allowed drivers to keep the engine in its optimal power band, while the automatic transmission prioritized convenience. Acceleration from 0-60 mph took around 10 seconds, which was adequate for everyday driving but noticeably slower than the more powerful Astra variants. The suspension setup prioritized comfort, absorbing bumps and imperfections in the road surface effectively. Steering feel was generally light and precise, making the car easy to maneuver.

Equipment & Trim Levels

The Astra H 1.9 CDTI 120 hp was typically offered in several trim levels, including Expression, Enjoy, and Cosmo. The base Expression trim included standard features such as air conditioning, power windows, and a basic audio system. The Enjoy trim added features like alloy wheels, a multi-function steering wheel, and upgraded upholstery. The top-of-the-line Cosmo trim offered additional luxuries such as automatic climate control, rain-sensing wipers, and a more sophisticated audio system. Optional extras included a sunroof, parking sensors, and a navigation system.

Chassis & Braking

The Astra H utilized a MacPherson strut front suspension and a torsion beam rear suspension. This setup provided a good balance between ride comfort and handling. The braking system consisted of ventilated discs on the front wheels and solid discs on the rear wheels. Anti-lock Braking System (ABS) was standard on all models. The Astra H’s chassis was designed to provide a stable and predictable driving experience, with a focus on safety and comfort.

Market Reception & Comparison

The Opel Astra H 1.9 CDTI 120 hp was well-received by critics and consumers alike. It was praised for its fuel efficiency, comfortable ride, and practical interior. Compared to the higher-powered Astra variants, such as the 1.9 CDTI 150 hp, the 120 hp version offered lower running costs but sacrificed some performance. The 1.9 CDTI was also often compared to the petrol-powered Astra models. While the petrol engines offered a smoother and quieter driving experience, the 1.9 CDTI provided significantly better fuel economy and torque. The 120 hp variant was a popular choice for fleet buyers and private individuals looking for an economical and reliable family car.

Legacy

The Opel Astra H 1.9 CDTI 120 hp has proven to be a relatively reliable powertrain in the used car market. The Z19DT engine is known for its durability, although regular maintenance is essential to prevent issues such as turbocharger failure and injector problems. Today, these Astras represent an affordable and practical option for buyers seeking a fuel-efficient and comfortable hatchback. While not a performance icon, the 1.9 CDTI 120 hp Astra H remains a testament to Opel’s commitment to providing well-rounded and economical vehicles.

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